directly access the product levels and quality within the production steps as de-
monstrated by the two studies published recently for monoclonal antibody titer and
glycosylation monitoring [43–45]. Such tools are highly promising if applied to
viral production processes for the in-line detection of total viral particles.
Capacitance spectroscopy aims at monitoring live biomass based on the prin-
ciple of dielectric spectroscopy. Capacitance probes consist of small electrodes
immersed in a cell suspension which will allow for its polarization under specific
frequencies. The polarization occurs in a volume of 1 cm3 around the probe thus
implying a good homogeneity of the suspension. This technology then measures the
charge and discharge of the viable and intact cells which then behave like small
capacitors. Thus, it can detect all the cells present within the cell suspension culture
volume, allowing to use this technology as a cell counting probe or a biomass
quantification tool. This is why such technology was successfully applied to cell
growth and death monitoring of a wide range of cell types used in manufacturing
processes including both suspension cells and adhered cells on suspended micro-
carriers [46–50]. The acquisition time being below seconds allows the integration in
feedback control loops as for fed-batch feeding strategies [51], [52].
Such technology that analyses the specific dielectric properties of cells also al-
lows access to several cell biological properties indirectly. Namely, cell size and
volume, cell membrane thickness and villosities, and cell cytoplasm composition
would impact the dielectric measurement. This is of great interest in the context of
viral production processes. Indeed, it has repeatedly been proven that viral re-
plication within a cell affects their biological properties including cytoplasm
composition with the accumulation of viral particles components (antigens or
capsids) or the membrane structure (effect of viral budding). Thus, this technology
was also exploited to monitor indirectly viral cycle biological events within the
production phase. For several virus and cell pairs, capacitance spectroscopy was
proven to be a valuable tool, allowing for inline monitoring of viral production
phases [47], [53–55].
Process analytical technology tools available for viral production processes are
not yet at the stage to provide information directly on the viral product in-line or
within the production process equipment. Nevertheless, regarding the advances
performed for similar cell-based processes for large-scale recombinant protein
production, we can expect that new tools will be soon available to reach this
stage. Spectroscopic tools are for now some of the most promising analytical
equipment to fulfill such needs but the connection of at-line analytics using au-
tomated and sterile sample loops could allow reaching faster the target proposed
by regulatory agencies, the holy grail being access to a direct quantification of
active viral particles.
REFERENCES
[1] FDA, “Bioanalytical method validation guidance for industry,” 2018.
[2] P. J. Klasse, “Molecular determinants of the ratio of inert to infectious virus par-
ticles,” Prog. Mol. Biol. Transl. Sci., vol. 129, pp. 285–326, 2015.
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Bioprocessing of Viral Vaccines